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Maintenance and Troubleshooting
September 2013
7-1
7-7
Section 7 Maintenance and Troubleshooting
Module Base Maintenance
Removing the Module Base 7-3.........................................
Replacing the Module Base 7-4..........................................
Submodule Maintenance
I/P Converter
Removing the I/P Converter 7-6...............................................
Replacing the I/P Converter 7-6...............................................
Printed Wiring Board (PWB) Assembly
Removing the Printed Wiring Board Assembly 7-6...............................
Replacing the Printed Wiring Board Assembly 7-7................................
Setting the Printed Wiring Board Switch 7-7.....................................
Pneumatic Relay
Removing the Pneumatic Relay 7-7............................................
Replacing the Pneumatic Relay 7-7............................................
Gauges, Pipe Plugs or Tire Valves 7-7.......................................
Terminal Box
Removing the Terminal Box 7-8..............................................
Replacing the Terminal Box 7-8..............................................
Travel Sensor
Disassembly
DVC6010 Digital Valve Controller and DVC6015 Remote
Feedback Unit (Sliding-Stem) 7-9............................................
DVC6020 Digital Valve Controller and DVC6025 Remote
Feedback Unit (Rotary) 7-9.................................................
DVC6030 Digital Valve Controller and DVC6035 Remote
Feedback Unit (Rotary) 7-10.................................................
Assembly
DVC6010 Digital Valve Controller and DVC6015 Remote
Feedback Unit (Sliding-Stem) 7-10............................................
DVC6020 Digital Valve Controller and DVC6025 Remote
Feedback Unit (Rotary) 7-12.................................................
DVC6030 Digital Valve Controller and DVC6035 Remote
Feedback Unit (Rotary) 7-13.................................................
Troubleshooting 7-14...................................................
Checking Voltage Available 7-14........................................
Checking Loop Current 7-15.................................................
7
- (Supported) 1
- FIELDVUEt DVC6000 3
- Digital Valve Controllers 3
- 3. Instrument level ODV only 4
- 6. Firmware 9 and 10 only 4
- Instrument Level AC 9
- Section 1 Introduction 11
- Scope of Manual 12
- Description 13
- Specifications 13
- Related Documents 13
- Educational Services 14
- Installation 23
- Section 2 Installation 23
- Wiring Practices 24
- Locations 26
- Mounting Guidelines 28
- Rotary Actuators 30
- Pressure Connections 40
- Valve Testing 44
- 4-20 mA Loop Connections 46
- Compliance Voltage 54
- Basic Setup 57
- Section 3 Basic Setup 57
- Instrument Mode 58
- Configuration Protection 58
- Basic Setup (1-1) 58
- Valve Response 60
- Detailed Setup 61
- Section 4 Detailed Setup 61
- Detailed Setup (1-2) 62
- Response Control (1-2-2) 64
- Alert Setup (1-2-3) 72
- Status (1-2-4) 76
- Valve and Actuator (1-2-6) 78
- Calibration 83
- Section 5 Calibration 83
- Calibration Overview 84
- Travel Calibration 84
- Analog Calibration Adjust 86
- Sensor Calibration 88
- Controllers 90
- Relay Adjust (1-3-3) 92
- Diagnostics 95
- Service Tools 96
- Device Record (2-3) 98
- Output (2-4) 98
- Partial Stroke Test (2-5) 99
- Field Communicator 100
- Overview (3) 101
- September 2013 102
- Module Base Maintenance 105
- Replacing the Module Base 106
- Submodule Maintenance 107
- Assembly 108
- Removing the I/P Converter 108
- Replacing the I/P Converter 108
- Pneumatic Relay 109
- Terminal Box 110
- Travel Sensor 111
- DVC6025 Remote Feedback Unit 114
- DVC6035 Remote Feedback Unit 115
- Troubleshooting 116
- Checking Voltage Available 116
- Disturbing the Loop Wiring 117
- Mounting 120
- Section 8 Replaceable Parts 121
- Parts Ordering 122
- Parts Kits 122
- Parts List 123
- Module Base 124
- I/P Converter Assembly 124
- Common Feedback Parts 125
- HART Filters 126
- 48B9596-K SHT 3 / DOC 128
- 48B9597−K SHT 1 & 2 / DOC 129
- 49B3261−C SHT 1 & 2 130
- 49B3261−C SHT 2 & 3 / DOC 131
- 48B7710−K SHT 2 / DOC 132
- 49B7986−A 132
- 49B7987−A/IL 133
- 49B7988−A 134
- Principle of Operation 135
- HART Communication 136
- DVC6000 Operation 136
- Loop Schematics/Nameplates 139
- GE42819 Sheet 2, Rev. D 142
- GE42819 Sheet 5, Rev. D 142
- GE60771 sheet 3, Rev. B 144
- GE42990 Sheet 8 148
- Glossary 149
- Glossary-2 150
- Glossary-4 152
- Glossary-6 154
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